Intelligent Lifting Frame for PPVC and Precast Construction

Lifting Frame Fig1

The project specifically designs a lifting frame that can allow for the efficient installation of modular units in prefabricated prefinished volumetric construction (PPVC).  There are two objectives to this lifting frame.  It has an anti-sway control so that the orientation of the modular units can be controlled. In this way, the payload can reach the planned destination in a minimum time with less sway. The project also addresses issues related to alignment and adjustment just before installation as findings show that the bulk of the time is taken when trying to fit the unit into its final placement. This is achieved through autoleveling and fine lateral adjustments of the modular frame using the lifting frame.

In order to move the PPVC more effectively and accurately, we propose to install an intelligent frame that is able to move the PPVC.

In this project, a full-scale prototype of an intelligent frame that comprises the self-leveling, anti-sway, and lateral adjustment systems. Apart from ensuring that a PPVC module is level during the hoisting process, the self-balancing system will also keep the module level as it is lowered into position. With closed loop control algorithms, it will respond to additional offsets to the centre-of-gravity of the lifting frame and/or the module that are caused by adjustments for anti-sway and lateral positioning.

A table prototype is being built to define the design of the anti-sway, self-leveling and lateral adjustment mechanisms. This will then be scaled to a 1-ton prototype and eventually to the full scale prototype with a payload of 30 tons.

Lifting Frame Fig2

 

For more details, please contact:
Prof Chua Kim Huat, David
Email: ceedavid@nus.edu.sg